2011 MAZAK INTEGREX 100 IV-ST

The MAZAK INTEGREX 100 IV-ST multitasking machining center, manufactured in 2011, is an advanced solution designed for complete machining of complex components in a single setup, combining high-precision turning and milling operations within a compact and highly productive platform. Engineered to maximize operational flexibility and reduce cycle times, this multitasking center is particularly suitable for precision manufacturing in the automotive, aerospace, energy, and advanced mechanical industries.

Equipped with the Mazatrol Matrix CNC control, the machine provides powerful yet intuitive programming, supporting both Mazak conversational programming and traditional ISO CNC programming. This system enables efficient management of complex machining operations, improving process repeatability while significantly reducing setup times — key advantages in modern high-efficiency production environments.

The INTEGREX 100 IV-ST offers excellent machining capacity, with a maximum workable length of 753 mm and a maximum turning diameter of Ø 545 mm, along with a 51 mm bar capacity that allows continuous bar machining. Generous axis travels — 410 mm on the X-axis, 140 mm on the Y-axis, and 805 mm on the Z-axis — enable complex multi-surface machining without repositioning the workpiece. The continuously rotating C-axis (360°) and the B-axis with 225° rotation range allow advanced angular machining and simultaneous interpolations typical of high-end multitasking machines.

The main spindle, featuring a Ø 200 mm chuck, reaches speeds up to 5,000 rpm and is powered by an 11 kW motor, ensuring precision and stability even during demanding machining operations. The sub-spindle, also equipped with a Ø 200 mm chuck and dedicated C-axis, delivers the same speed and power performance, enabling complete front and back machining without manual rehandling and significantly improving productivity.

For milling operations, the machine is equipped with a high-speed milling spindle reaching 12,000 rpm with 18.5 kW power and a Capto C6 tool interface, ensuring excellent rigidity, precision, and fast tool changes. The 40-position tool magazine provides high operational autonomy, while the lower 9-position Capto turret further expands simultaneous machining capabilities.

A 20-bar high-pressure coolant system through the spindle improves chip evacuation and extends tool life, particularly during deep drilling and heavy material removal operations. A chip conveyor is included, ensuring a clean working environment and continuous operation during extended production cycles.

Offered in excellent condition and ready for production, this used MAZAK INTEGREX 100 IV-ST represents an ideal solution for companies seeking a reliable, precise, and versatile multitasking machining center capable of consolidating multiple operations into a single machine while reducing production time, costs, and workpiece handling.